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Bolt List |
As stated elsewhere, the stock phillips head
screws are terrible. Useless. They get 'frozen' into places, and you wind up
stripping them when taking them out. To cure this, I have replaced almost every
phillips head screw with allen head ones. Unfortunately, metric allen head bolts are
not readily available at most hardware stores. If available, they usually are the
'cheapo' ones that will either rust or corrode over time. Plus, the hardware store
charges a lot for these cheap bolts.
The answer - McMaster-Carr!
At one time you may have heard me recomment Flanders as a source for these bolts.
The bolts available at Flanders are zinc plated, and will corrode with time.
The ones from McMaster Carr, if chosen correctly,
will never corrode. In their catalog, they describe the different bolts
available. Stainless steel is the way to go. There are 2 types of stainless
steel that they sell, the 18-8 and the 316. You can read about each, but the 316 is
the choice when available.
Yes,
The following is a partial list of the bolts I have replaced. Not only have I
replaced all the carb bolts, but the master cylinder covers, the vacuum holes in the
engine, the carb rubber boots, and a lot of the 6mm hex head bolts located around the
engine covers. Ther are others, but read the list!
| Area | Type |
Dia |
Length |
Pitch | Qty | McMaster |
Vacuum Holes in Side of Head |
Phillips |
5 |
8 |
4 |
92290A222 |
|
Float Bowls on Carbs |
Phillips |
4 |
16 |
16 |
92290A154 |
|
Diaphram covers on Carbs |
Phillips |
4 |
10 |
16 |
92290A144 |
|
Side Air Cleaner Covers |
Phillips |
4 |
2 |
92290A144 |
||
Chrome rear exhaust pipe covers |
Phillips |
6 |
10 |
1 |
2 |
92290A316 |
Bottom Chrome Exhaust Covers |
Phillips |
6 |
10 |
1 |
4 |
92290A316 |
Master Cylinder Cover |
Flathead Phillips |
4 |
10 |
4 |
93395A254 |
|
Standoffs For Air Assembly |
Phillips with space |
4 |
15 |
6 |
||
Airbox Screws |
Phillips |
6 |
20 |
1 |
8 |
92290A326 |
Carb Mounting (manifold) Screws |
Phillips |
5 |
25 |
8 |
92290A252 |
|
Alternator Cover |
Hex (8mm Head) |
6 |
35 |
1 |
6 |
92290A334 |
Clutch Cover, Short |
Hex (8mm Head) |
6 |
28 |
1 |
13 |
92290A334 |
Clutch Cover Long |
Hex (8mm Head) |
6 |
35 |
1 |
2 |
92290A334 |
Fork Brace |
Socket |
8 |
16 |
1.25 |
4 |
92290A432 |
Gear Switch Cover |
Hex (8mm Head) |
6 |
||||
Brake Caliper to arm |
Hex |
8 |
50 |
1.25 |
3 |
|
Brake Caliper TRAC Connection |
Hex |
8 |
55 |
1.25 |
1 |
|
Plastic To Radiator Side |
Phillips |
5 |
12 |
2 |
||
Muffler Brackets (Rear) |
Hex |
8 |
||||
Muffler Brackets (Top Pipes) |
Hex |
8 |